Johnson Samuel

Professor and Director, Center for Smart Convergent Manufacturing Systems (CSCMS)

About

Dr. Johnson Samuel is a Professor in the Department of Mechanical, Aerospace, and Nuclear Engineering at Rensselaer Polytechnic Institute (RPI). He is also the founding director of the Center for Smart Convergent Manufacturing Systems—a NYSTAR-designated Center for Advanced Technology (CAT) established in July 2025. Dr. Samuel’s current research focuses on convergent manufacturing, robotic material processing, and smart manufacturing systems. His work is supported by a range of federal, state, and industry sponsors, including the U.S. National Science Foundation, Army Research Lab, NASA, DARPA, Boeing, the Advanced Robotics for Manufacturing (ARM) Institute, CESMII, Empire State Development, and NYSERDA.

Since joining RPI in Spring 2011, he has supervised 10 Ph.D., 7 M.S., and 34 M.Eng. students. His team has published in top-tier journals such as Nature Communications, Nano Energy, Carbon, Additive Manufacturing, Journal of Physical Chemistry C, Applied Physics Reviews, ASME Journal of Manufacturing Science and Engineering, and the SME Journal of Manufacturing Processes. His research contributions have been recognized with several honors, including the ASME Richard Skalak Award - Bioengineering Division (2024), US National Science Foundation CAREER Award (2014), Outstanding Young Alumni Award from the University of Illinois Urbana-Champaign (2016), and the Rensselaer School of Engineering Research Excellence Award (2016).

Dr. Samuel is deeply committed to educating and mentoring the next generation of U.S. manufacturing leaders. His education efforts have been recognized with the David M. Darrin '40 Counseling Award (2025), Rensselaer Class of 1951 Outstanding Teaching Award (2014), and School of Engineering’s Education Innovation Award (2015).

Dr. Samuel has held multiple leadership roles within ASME’s Manufacturing Engineering Division (MED) and NAMRI/SME. He currently serves on the Executive Committee of ASME MED (2023–2028). Previous roles include Technical Program Chair of the 2017 ASME Manufacturing Science and Engineering Conference and Chair of MED’s Manufacturing Equipment Technical Committee. At NAMRI/SME, he chaired the Scientific Committee for the Manufacturing Education, Workforce Development, and Outreach Track. He has also served as Associate Editor for leading journals, including the Journal of Manufacturing Processes (SME), ASME Journal of Manufacturing Science and Engineering, and Journal of Machining Science and Technology.

Education & Training

Dr. Samuel earned his Ph.D. in Mechanical Engineering (2009) and M.S. in Industrial Engineering (2003) from the University of Illinois at Urbana-Champaign, where he was advised by Prof. Shiv G. Kapoor and the late Prof. Richard E. DeVor (NAE). He received his B.E. in Mechanical Engineering from the University of Bombay, India (1999).

Research

Primary Research Focus
Manufacturing Processes and Materials Design
Other Focus Areas
  • Convergent Manufacturing
    • Additive Manufacturing: Metal, Ceramic and Polymer systems
    • Machining Processes
  • Robotic material processing
  • Smart Manufacturing 

Teaching

Current Courses
  • Mechanisms (Spring)
  • Advanced Manufacturing Processes & Systems (Fall)
  • Manufacturing Processes & Systems -I (Fall)

Recognition

Awards & Honors
  • (2025) Rensselaer's David M. Darrin 40' Counselling Award
  • (2024) Richard Skalak Award, ASME Bioengineering Division
  • (2019) ASME Manufacturing Engineering Division's Outstanding Service Award
  • (2016) World Economic Forum - Young Scientists Cohort
  • (2016) Outstanding Young Alumni Award, MechSe Dept. Univ. of Illinois-Urbana Champaign
  • (2016) Rensselaer School of Engineering Research Excellence Award
  • (2015) Rensselaer School of Engineering Education Innovation Award
  • (2014) NSF Young Investigator (CAREER) Award
  • (2014) Rensselaer Class of 1951 Outstanding Teaching Development Award
  • (2007) University of Illinois, College of Engineering Mavis Teaching Fellow

Publications

The following is a selection of recent publications in Scopus. Johnson Samuel has 73 indexed publications in the subjects of Engineering, Engineering, Computer Science.

Sk Shamim Hasan Abir, Charli Smith, Jared Zornitzer, Johnson Samuel, Semih Akin
Nano Energy
, 141
, 2025
.
Honglu He, Chen Lung Lu, Jinhan Ren, Joni Dhar, Glenn Saunders, John Wason, Johnson Samuel, Agung Julius, John T. Wen
Applications in Engineering Science
, 22
, 2025
.
Joni C. Dhar, Heather Murdoch, Pauline Smith, Sandipan Mishra, Daniel Lewis, Johnson Samuel
Journal of Manufacturing Processes
, 141
, 2025
, pp.1675-1689
.
Jiayu Liu, Tommy Bird, Aadit Nagori, Johnson Samuel, Yinan Wang
Proceedings of ASME 2024 19th International Manufacturing Science and Engineering Conference, MSEC 2024
, 2
, 2024
.
Semih Akin, Taehoo Chang, Sk Shamim Hasan Abir, Young Won Kim, Shujia Xu, Jongcheon Lim, Yuseop Sim, Jiho Lee, Jung Ting Tsai, Chandra Nath, Hyowon Lee, Wenzhuo Wu, Johnson Samuel, Chi Hwan Lee, Martin Byung Guk Jun
Nano Energy
, 129
, 2024
.
Sk Shamim Hasan Abir, Shyam Sharma, Prince Sharma, Surya Karla, Ganesh Balasubramanian, Johnson Samuel, Nikhil Koratkar
Nature Communications
, 15
, 2024
.
Sri Krishna Sasidhar Potukuchi, Michael Conward, Johnson Samuel
Journal of Manufacturing Processes
, 101
, 2023
, pp.25-37
.
James F. Nowak, Andrew Kerns, Priyank Patel, Kate Batzinger, Xing Tong, Johnson Samuel
Journal of biomechanical engineering
, 145
, 2023
.
Anna Christina Amason, Aditya Meduri, Shivani Rao, Nicole Leonick, Bhagyashree Subramaniam, Johnson Samuel, Richard A. Gross
ACS Omega
, 7
, 2022
, pp.47709-47719
.
Sri Krishna Sasidhar Potukuchi, Johnson Samuel
Journal of Manufacturing Processes
, 76
, 2022
, pp.264-276
.

View All Scopus Publications

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